Short Introduction About Different Printing Method And Materials For Banner

What types of materials are banners made of?

 This is a good question and is quite simple on the surface, although there are many variations within each category.

The two main categories of banner materials: vinyl (PVC) and fabric or cloth banners. That's the easy answer.

However, it is helpful to know the variations within each category, so I'll start with the vinyl banner category first, as it's simpler, I think.

First off, PVC or vinyl banners come to us as roll stock, and we either screen print (becoming less common), or digitally print these banners on a wide format digital printer.

There are several weights available, the most common being (at least in our shop) 10 oz., 13 oz., 15 oz., and 18 oz. The ounces refers to the weight of the banner per square yard of material. The heavier the weight, the more durable, although installation methods are often of utmost importance in the life of any outdoor vinyl banner.
With these materials, most are also available with a block-out layer between the sides that allows us to print both sides of the material without having a shadow show through the back side.

Another type of vinyl banners is the mesh vinyl banner, which is a perforated material that is printed with a backing sheet on it to prevent ink from spraying all over the printing platen on the digital printer. This material allows a certain amount of wind to pass through it, thus reducing the wind load from 10 to 20% on average.

The second main category is fabric banners, which are most frequently made using polyester, nylon, or other synthetic fabrics. Most of these banners are currently printed using a printing method called dye sublimation printing.

Some street banners and cloth banners are also screen printed if the volume of printing justifies setting up the screens to do so, or the print shop specialized in street banners created by screen printing.

Dye sublimation digital printing of banners is one of my personal favorite advertising graphics to sell. It is very classy compared to vinyl banners, so much so that they have taken over the high end trade shows as the banner of choice, at least for companies that don't want to appear cheap.
The dye sub print process uses heat and pressure to transfer the CMYO print from the transfer paper to the synthetic fabric itself. Over the past few years, digital direct to substrate dye sublimated printing has started to take over the fabric banner industry because it has less steps involved in printing a banner using dye sublimation that the heat and pressure method. I.e., it's faster and cheaper to produce, so many printers are switching to this type of printer for those reasons.

Within the fabric category, the main differences you'll find is in the materials. There are dye sublimate printed satin fabric banners, stretchy fabric banners (polyester with Lycra or the like), outdoor polyester banners, acrylic banners, and nylon banners. There are polyester fabrics that are sheer, look like cotton, or any number of variations.

So, as you can see, there are many options for printed fabric banners available, whether they use the traditional dye-sublimation printing method or the DTS (direct to substrate) printing method. Or screen printing. Lots of ways to produce a fabric banner, and for interior use, I personally would almost always recommend dye sub printed cloth banners.

Follow Us:

Make The Best Custom Baseball Uniform For This Season With Dye Sublimation Paper

Finding the right look for your baseball team this season doesn’t need to be difficult. With just a few easy tips, we can have your players looking like the pros this year, and then all you have to worry about is winning the game.

The answers to these questions can make the selection process quite easy. For younger players, think pre-Little League, cotton team t-shirts may be the best option. Add a matching color baseball hat in your team color to complete this uniform. At the end of the season the players can keep their tees as a memento and then move onto the next level the following year.

The young generation is very much inclined towards fitness and sports activities. People interested in sports activities prefer to play the respective sports in the proper sportswear. The sportswear is made up of polyester fabric as they could be sublimated according to the sports' requirement. Sublimation is a process that is used to transfer a colored graphic on to the polyester fabric. The sublimation process simplifies the working procedure but on the other hand also has some drawbacks alongside. The sublimation printing is not advisable on cotton fabric and garments as the print, graphic or image will get washed away after few washes.
Process Of Sportswear And Uniforms Sublimation:
The sublimation process is simple as it does not require bulk number of steps and gives excellent printing on polyester fabric. The designs provided by the customer are the same is designed on computer using some advance version of graphical design software. The graphic, image, etc., gets high quality look as the printer cartridge has sublimation ink.

After the print of the image, graphic, etc., heat press is used to transfer the same quality image on the Sportswear and Uniforms. The extensive heat converts the dye sublimation ink into gaseous form and gets penetrated on the fabric. Features like durable finish, elegant look, and colorfastness has also made the sublimation process ideal for making Sportswear and Uniforms. The sublimation equipment is compact thus, the result are very much professional and is also considered at international level.

One thing all of these teams can agree on is that their players demand the highest quality uniforms that fit within their budget. You can find: professional-quality, full-button jerseys, game-ready pants and fitted caps at a price that works for your team. Along with high quality uniforms, we offer the largest selection of team colors and decoration options, making it simple for every team to design the perfect uniform for the upcoming season. You can upload your own custom logo or artwork into our online designer and create a custom look all of your players will love to wear. Designing your new jerseys and caps is easy and can be done in just a few minutes.
Features Of The Sublimated Clothing:
The Sublimation Sportswear and Sublimation Uniforms are widely demanded in the markets of Australia, UK, USA, etc. The Sublimation garments vibrant, glossy, scratch resistance, etc. These features have also made the sublimation printing ideal for various promotional clothing as well as products. Moreover, Sublimated Clothing is one of the very popular gift for the sports lovers. All it takes is latest sublimation printer, excellent quality dye sublimation inks, sublimation printing paper and hot press.


The sublimation dye ink is used to print on polyester and polyamide (lycra, nylon) fabrics. These are common fabrics used for sportswear and outerwear along with mixed synthetic fabrics with a minimum 60% synthetic fibers. Sublimation Paper is ideal for sportswear because the ink does not sit on top of the fabric.
Facts About Sublimation Printing:
• The sublimation technique is the modern technique, so invented from all the other techniques like thermal printing invented in 1970s.
• There is no barrier in types and complexities of the drawings and logo printing of the uniforms and sportswear. The method helps in infusing the print on the respective fabric.
• As there are various benefits and countable features, the technique is expensive and that adds a drawback to the technique.

In market, one can easily find manufacturers, who are highly appreciated in the local as well as international market for providing professional Sublimation Sportswear and Sublimation Uniforms. The expertise of the manufacturers helps in the making the availability of customized Sublimated Clothing in specifications provided by the potential buyers and at the market leading prices. The manufacturers have to install all the advance facilities in their infrastructural premises in order to reduce the extra charges. Some also incorporate units like warehousing and packing to avoid any other additional charges to the total cost being invested.

Follow Us:

Wide Format Dye Sublimation Printer- For Cloth Fabric Banners

 If by laser printing, they were referring to inkjet printing, the answer would be partially yes, but it's a bit more complicated than that.

Inkjet printers are generally known to print such items as vinyl (PVC) banners, vinyl stickers, and even fabric that has been treated to accept ink. However, this is not dye sublimation printing, or dye sub printing for short. Dye sub printing, as stated within the name, uses dye, not ink, a subtle but meaningful difference as they have completely different functions.

Four color process inkjet printers as noted above use the common printing designation of CMYK printers. C is for cyan. M is for Magenta. Y is for Yellow. And K is for black (not sure why this is, but it is what it is). The combination of these four colors, when applied by the printer in a certain order (I believe yellow prints first, then magenta, then cyan, and finally black), will create full color prints on whatever substrate is being printed at the moment.

In contrast, or at least partial contrast, the dye set use in an inkjet printer is different because it is dye, not ink. The four color process (4CP for short) printing when a dye set is used in an inkjet printer is a bit different. One thing to note as well, here. While the same printer is used to print inkjet inks and dye sublimation dyes, one cannot simply switch ink sets for dye sets without a complete flushing of the printer, so most printers don't switch between printing ink or dye because it is a labor intensive operation and would waste a lot of time.

At any rate, the dye set for dye sub printing is CMYO. C is still cyan, and M is still magenta, and Y is still yellow. But O stands for overprint clear, which still turns black during the heat transfer step of dye sublimation printing.

So, to explain the difference between inkjet printing in basic terms compared to dye sublimation, in inkjet printing you load up a roll of vinyl banner material and send the print. The ink is dried on a heated platen, or with a UV light just behind the printed graphic on the substrate, then it rolls up on the take up reel, and it's done. If you're printing decals that need die cut, some printers also contain a plotter that will also do this part, but many don't, so marks that can be read by a vinyl plotter are printed, then read by an "eye" on the plotter, and cut to size. That's an oversimplified version, but you probably don't need to know every step in that process.

In comparison, with dye sublimation, first the printer prints a mirror (reflected/backwards) image of the desired image on a treated paper known simply as "transfer paper." Once the paper has been printed, it is matched up to an appropriately sized piece of polymer-based fabric, typically a polyester material of one style or another (from sheer to satin to knit to canvas, etc.), and run through heated pressure rollers at about 375 to 400 degrees Fahrenheit.

This is where the heat transfer of the dye occurs. As the transfer paper heats up, the dye is transformed into a gas, and the pores or cells of the polymer-based fabric expand and open up. The dye is forced into the open pores by the pressure of the rollers, and as the fabric passes beyond the heated rollers, the cells rapidly close, trapping the dye inside the cells of the fabric, creating a beautiful continuous tone print, with colors typically more vibrant than what can be achieved with straight inkjet printing to fabric or vinyl.

There are many similarities, as you can see, between inkjet and dye sub printing, and even some of the equipment is interchangeable, but they are definitely NOT the same thing. And the results of sublimate printing of polyester fabrics can create beautiful posters, banners, or displays that can make anything you're promoting look better than you thought it could.

Follow Us:

Digital Printing Heat Press Machine: To Offer Amazing Designs To Fabric

In ancient times, people used to print images or impressions by the means of stamps. In early Mesopotamian civilization, round seals were used for rolling an impression into clay tablets. Later the use of small stamps for seal purposes came into trend. Printing has made it possible for books, newspapers, magazines and other reading materials to be produced in bulk for spreading any information. It plays an important role in promoting literacy among the people. After the wide use of stamps, Woodblock printing emerged as a technique for printing text, images or patterns. It came into use in East Asia and originated in China as a method of textile printing. Woodblock printing remained the most common method of printing texts and images, until the 19th century.

There were a lot of developments made after woodblock printing. In 1957, dye sublimation printing came into play. A printing machine was used to transfer dye onto the materials like plastic, paper or fabric, using heat. The sublimation name was applied because the dye was used to make the transition between the solid state and gas state without going through a liquid state.

However, this hypothesis was later proved to be wrong. Dye-sublimation printers are used for producing photographic prints. Dye sublimation heat transfer imprinting printer uses a special ink to transfer the design to textiles. Here the dyes actually sublimate. Some of these printers use CMYO (Cyan Magenta Yellow Over coating) colors for a better over coating. It prevents discoloration from UV light, air and makes the print water-resistant. The Heat Press Machine Manufacturers are offering their machines in wide array of specifications in order to meet the challenging demands of the market.

Dye-sublimation is a digital printing technique which uses a full color artwork that works with polyester and polymer-coated entities. This process is mostly used for decorating clothes, signs and banners, as well as items like cell phone covers, coffee mugs, laptop cover and other items with sublimation-friendly surface. The science of sublimation is used, in which heat and pressure is applied to a solid, turning it into a gas through an endothermic reaction without going into the liquid state.

The final result of sublimation process is a permanent, high-resolution, full color print because the dyes are infused into the substrate at molecular level. You can find the digital printing machine manufacturers in your city or on the internet.

The digital textile printing market for garments, home décor and industrial applications is experiencing a high client side requirement and a strong growth. Printed t-shirts are in trend nowadays. A smart way of making money can also be obtained from here. You can consult to digital printing machine manufacturers for becoming an entrepreneur in the field.

If you already own a printing industry or hold some shares in the same type of company, you could employ a digital printing machine for an increased outcome. You can easily get the desired product at affordable rates from the digital printing machine suppliers.

Follow Us:

Sublimation Transfer Paper: To Get Impeccable Designs

The printing technology has seen a drastic evolution. With the fast pace evolution in the field of science & technology, the printing technology has also seen a tremendous evolution. Nowadays, the world is witnessing a tremendous change in the fashion trends. For this, the advancement in the printing is indeed required.

Nowadays, the computer tools and software are widely employed in the order to create impressive designs. This provides wide flexibility to the designers to do experiments with the colors. The preferences of the buyers have changed drastically. It has become impossible to understand the demands of the buyers. To meet their exact requirements, the designers use exotic color combinations while crafting their collections. For this purpose, the computer tools are widely used.

To imprint the computer aided designs, the sublimation printing technology is widely used. This is a versatile printing technique. In this, the computer aided designs get directly imprinted on the fabric or sheet. The main attribute of these designs is that this technology offers high-definition prints. These prints perfectly display the color combinations.

The working principle of sublimation printing is very simple. In this technology, the computer aided prints get directly imprinted on the sublimation transfer paper. From this, transferable paper, these prints gets imprinted on the fabric with the help of industrial heating and pressure techniques.

Thus, we can say that the sublimation paper is the most important part of this process. Their importance can be estimated from the fact that these are used to take the prints of the computer aided designs. These are available in a wide range of specifications. These find tremendous usage in various industries like printing, textile, etc.

The sublimation transfer paper manufacturers  are offering their collections in the different specifications. These are specially manufactured using premium quality raw materials. In addition to this, the manufacturers also use advanced technology to develop their products to ensure excellent quality.

These are widely used in various industries which involves printing. Some of the most popular industries that require the sublimation transfer paper are discussed here.

Textile Industry

The colors are widely used to manifest the festivity of the occasions. So, the colors are certainly the integral part of the designing. This digital printing technology is widely employed in providing very attractive motifs and designs on the fabric. For this purpose, this paper is widely used. The most amazing feature associated with type of printing is that it provides high-definition prints.

Thus, we can say that sublimation transfer paper is widely used in several applications. So, the manufacturers are offering these in different specifications. You can easily get these at very competitive rates.

Follow Us:

Dye Sublimation Digital Textile Printing Has Come of Age

Digital textile printing is a growing market and will continue to grow as a viable mainstream option in the specialty imaging community.

Digital textile printing has officially entered a new age. The global market for volume of printed textile is around 27 billion yards per year, growing at three percent. It is estimated that about 250 million yards is currently printed digitally. The growth curve of digitally printed yards has steepened over the past two to three years and it is expected that by 2016, the volume will be well over one billion yards.

Does digital textile printing finally make sense as a mainstream solution to serve the needs of the signage and other markets? Has the technology progressed to the point of it being viable to more than a few companies that have mastered its complexities? Is there a network of reliable vendors of the various components of the printing solutions? Is now the right time to jump into the business of printing on textiles digitally and is there money to be made at it? Let's take a look at the evolving digital textile market.

Fabric Advantages & Disadvantages
Dye sub transferring is a form of heat transfer process that allows you to take a digital image, print it on a sublimation printer and press it onto a garment. You must use sublimation ink, which uses a continuous-tone technology; prints are typically dry and ready to handle as soon as you remove them from the printer. This process can be used on a variety of products, from t-shirts to coasters

Printing onto fabrics in general is significantly different than printing onto paper, vinyl and films. The characteristics of the fibers of the textile being printed and how they are woven and what treatments are present all affect the printing. Considering these characteristics, there are significant advantages in printing digitally versus analog, such as sublimation printing, offset or rotogravure.

The most obvious advantage is reduced run sizes. Being able to print short runs at a reasonable cost enables companies to produce samples efficiently and introduce a new line of printed fabrics to measure sales potential. With the advent of faster printers, now even production runs of thousands of yards can be efficiently printed. Another major advantage is the flexibility of design. No longer does an image need to be separated into a manageable number of colors for screen printing or some other analog method.

In Europe, it is common to find designers that know the design they are creating will be going through a digital workflow so they create designs with more than 50 colors. Some claim that this actually may be a disadvantage of digital printing. Some markets that have been served by sublimation printing have a need to replenish inventory with more product. Often the orders for this replenishment are small in volume and lend themselves to digital. For example, in the home furnishing business, designs may stay in the market for more than 10 years, but as a design ages, the popularity declines.

Concerns also have been raised whether digital print output could match the sublimation printed product. It is possible to match sublimation printing with digital, and software is available to ensure the color matching is essentially exact. sublimation printing effects, such as traps and mesh artifacts, can be rendered to the image. The other two major disadvantages that have been lodged against digital printing is speed and cost and recent developments of hardware and ink have defused these issues.

With regards to signage, digitally printed fabrics for point-of-purchase applications, trade show and event decoration, and interior decoration brings the advantage of reduced weight of the printed fabric versus a vinyl substrates drastically reducing freight costs and allows for more efficient storage. The flexibility and soft hand of fabric makes it ideal for applications where the graphics will be contoured. There is an aesthetic appeal with fabric that is not possible with other substrates. This combined with the sustainable aspect of digitally printed textiles fuels the demand to the print providers.

Follow Us:

How Does Dye Sublimation Decoration Progress Provide Photo Quality Image

The Definition of Dye Sublimation

Looking at the literal meaning – as it is defined in the science world – sublimation is the phase transition of a substance from a solid directly to a gas without going through a liquid phase occurring under specific temperature and pressure conditions.

OK. But how does this fit in to decorating thousands of products with a photo quality image? It helps if you approach this technology by looking first at the word dye. This technology involves a dye process. Hundreds of thousands of everyday products are decorated using colored dyes. Manufacturers of apparel, consumer packaging, consumer goods, electronics, etc., et al add dyes to color their products whether they're made of plastics, fabrics or woods. The dye process is often done at early stages before the individually decorated product components are assembled or sewn together.

As we are describing dye sublimation, the "solid" part of the equation denotes the microscopic particles of solid ink dyes which rest on the surface of your printed, ready-to-transfer sublimation page which you printed directly from CorelDRAW, Adobe PhotoShop or a rip program like Wasatch to a supported Epson, Ricoh, Mutoh or Mimaki sublimation printer. When introduced to heat, these sublimation dye ink particles turn directly to a gas which then permanently dye the decorated surface and sub-surface of your product, depending on whether it’s a textile or hard substrate.

The Sublimation Decoration Process

The first steps of sublimation decoration often involve the same tools used with other technologies like engraving, screen printing and embroidery. It is only after the final image is printed to paper when sublimation sets itself apart from all other technologies.

Here's the step-by-step process required to produce a sublimated product:
Design and customize a graphic specific to the final product using professional graphics software. Sublimation products showcase millions of colors utilizing high resolution, true photo quality images and any vector-based graphics and text.
Print the image to a supported inkjet printer using specialty sublimation inks on sublimation-friendly paper.

Face the printed image on the sheet to a sublimation-ready surface (e.g. polyester-based only). Some hard products like plaques and name badges will need to be taped using heat resistant tape. For soft substrates like t-shirts or mouse pads, the transfer can be "tacked" to the product using a light, repositionable adhesive spray available at any hardware, craft or super store, or by using a tacky sublimation paper, currently only available for wide format printers.
Place the product and sublimation print under a heat press. Each product type has its own formula for time, temperature and pressure for optimal decorating. The proper temperature usually hovers between 385° F to 400° F, time varies from 50 seconds for a Vapor Apparel t-shirt to over seven minutes for a glossy, ceramic tile. The required pressure is usually "medium" or around 30-40 psi on a pneumatic press. You're looking for a solid marriage between the heated platen and the face of your sublimation transfer (where the solid ink dyes rest).
After the time expires, remove the product (using protective heat gloves is recommended when handling many sublimation products), tear away the transfer and admire the finished image. Besides assembly for some products (e.g. gift boxes, tile murals, etc.), the product is ready for delivery after cooling.

What Types of Products Can Be Made?

In order to determine whether you can imprint a product with a wash-fast, scratch-resistant, full-color sublimation image, you'll need to check three items: First, is the decoration area polyester-based? Sublimation is reliant on polyester's unique molecular structure (e.g. its ability to bond with the gassed ink dyes). You can not sublimate to cotton, nylon, vinyl, wool, leather, etc. Second, will the product hold up to the optimal temperatures (up to 400° F) and pressure required for the dye sublimation process? Lastly, is the color of the product light enough to take an image? Because this is a dye technology, the color of a sublimation product's decoration surface can affect the final colors of your graphic. True white works best, but you can still decorate lighter colored products such as t-shirts or sand-colored stone tiles while achieving 70-80% of the printer's available color gamut.

There are hundreds of ready-to-sublimate products specifically made for the sublimation industry with more and more being introduced continually. There are products for practically every business market. On the awards and recognition side, sublimation allows for full-color, photo quality plaques, signs, name badges and other identification products. The apparel side offers variety and option for the decorator from trendy hooded sweatshirts to engineered, microfibers. Not only will a sublimated image never wash away, but sublimation is the only imprinting technology which doesn't impede the wicking process in performance apparel, allowing you the ability to market customization to the "Under Armour" crowd. On the gift side, what better way to personalize a product than with a photograph realistically recreated on a quality wooden box, coffee mug or other personal item? The promotional industry loves sublimation for the "higher quality" promo products that make a bigger advertising splash due to the full color graphics. The list goes on.

In addition to the ready-made products, you can purchase polyester-coated sheets of masonite, fiberglass-reinforced plastic and metal which can be cut down to create unique shapes and sizes. By sublimating to raw, polyester fabric in dozens of styles, end users develop their own unique cut-and-sew products from custom soft signs to sports jerseys to high-end fashion.

Follow Us:

More info pls visit :
Email: Nico@sublimationstar.com

Facebook: https://www.facebook.com/sublimationprintingworld
Blogspot: http://sublimationprintingworld.blogspot.com

Website:  http://skyimagepaper.com/